AFMC Command News

OC-ALC’s Traveling Metrology Team keeps warfighters airborne

  • Published
  • By 2nd Lt. Kaseyann Cornwall
  • Oklahoma City Air Logistics Complex

The Oklahoma City Air Logistics Complex’s Traveling Metrology Team is significant in maintaining aircraft readiness, utilizing cutting-edge measurement techniques to resolve fitment issues and support the warfighter across multiple bases.

As one of the OC-ALC’s capabilities, the team of six engineers uses 3D scanning technology and laser trackers to ensure precise alignment of aircraft components, supporting fleet sustainment efforts and the Air Force’s digital modernization initiatives.

"The agility of the scanning team is the backbone of our office," said Matthew Carleton, 76th Commodity Maintenance Group engineer. "Capturing the required data from the aircraft requires a great deal of creativity. Disassembling the aircraft is often not an option, so we have to think outside the box to find ways to obtain scans in challenging and restricted environments."

Metrology, the science of measurement, plays a crucial role in aircraft maintenance by ensuring precise tolerances and structural integrity. Since 2012, the Reverse Engineering and Critical Tooling team at the OC-ALC has utilized advanced measurement tools to address fitment issues, physical level aircraft during depot maintenance and reverse-engineer parts no longer available for procurement. They impact every aircraft in the OC-ALC fleet.  

Despite their expertise, traveling to different bases presents challenges, including transporting heavy equipment, adjusting for extreme temperature fluctuations, securing temporary duty travel funding, and coordinating security clearances. Temperature shifts alone can alter aircraft measurements, requiring real-time adjustments for accuracy.

"REACT's entire philosophy is that we never say no," said Emma Malik, 76th Commodity Maintenance Group engineer. "We strive to address any problem brought to us as quickly and effectively as possible. Our ability to respond immediately, or 'react,' sets us apart. By doing this, we can minimize impacts on production schedules, resulting in less downtime for our fleet and enhanced support for the warfighter."

As part of the OC-ALC’s commitment to innovation and warfighter support, the Traveling Metrology Team provide key information and solutions to their customers, ensuring aircraft return to service faster, reducing unplanned delays and enhancing fleet readiness. Their expertise helps prevent structural stresses that could lead to cracks, ensures proper alignment of modifications, and accelerates depot-level repairs, making them a vital asset in keeping aircraft operational and ensuring that warfighters remain airborne.